Manufacturing Capability

A Complete, Self-Reliant Production Line

Six integrated machinery stations transform primary paper rolls into finished, multi-wall cartons — without relying on external conversion processes.

Process Flow

Raw Kraft Roll to Dispatch-Ready Carton

Inputs — kraft paper, duplex paper, BOPP film and gum powder — advance linearly across six synchronized machinery stations.

1

Corrugation Machine

Reel Stand & Cutter

Converts primary kraft rolls into fluted single-face layers; the cutter partitions running reels into standardized sheet dimensions.

B-FluteE-FluteKraft PaperGum Powder
2

Pasting Machine

Lamination Stage

Laminates single-face fluted sheets together to build the targeted wall-thickness configuration.

3-Ply5-Ply7-PlyDuplex Paper
3

Scoring Slotting Machine

Standard Box Profiles

Performs linear creasing and slots the outer flaps for standard Regular Slotted Carton (RSC) profiles.

RSC CartonsFold Creasing
4

Punching Machine

Platen Die-Cut

Heavy-pressure platen press shears outer boundaries and stamps custom design folds, locking tabs and window slots.

Die-CutPizza / Gift BoxesCustom Windows
5

Pinning Machine

Industrial Wire Stitcher

Anchors folded board frameworks at the manufacturing joint using heavy-duty industrial binding wire.

Stitching WireJoint Strength
6

Strapping Machine

End-of-Line Bundling

Bundles compressed final units together into standard batch counts for safe handling, logistics and warehousing.

Bundle PattiDispatch-Ready
Category-Specific Routing

The Right Path for Every Product Type

Depending on the product requested, materials are routed through specific variations of the production line.

Category A — Standard Boxes (RSC)

1 → 2 → 3 → 5 → 6

Materials: Kraft Paper, Gum, Stitching Wire, Bundle Patti

Typical Profile: Standard transport boxes & shipping cartons

Category B — Die-Cut / Duplex Boxes

1 → 2 → 4 → (5) → 6

Materials: Kraft Paper, Duplex Paper, Gum, Bundle Patti

Typical Profile: Pizza boxes, self-locking gift items, custom shapes

Category C — Premium Laminated

BOPP Lamination → 1 → 2 → 4 → 5 → 6

Materials: BOPP Film, Duplex, Kraft, Wire, Patti

Typical Profile: High-finish gloss cosmetic / electronics packs

Corrugation line at Maa Ashapura Packaging
Capability Validation

Standalone Technical Self-Reliance

Our integrated 6-stage line covers the entire production process — from raw rolls to finished boxes — without external dependencies. The combination of multi-flute corrugation (B & E profiles), custom die punching and high-tensile wire pinning gives us the machinery, capacity and standalone technical capability to fulfil major government and commercial supply orders.

1.5–3mm
Flute depth range (B/E profiles)
3 / 5 / 7-Ply
Single, double & triple wall builds

Curious how we control quality at every stage?

View Our Quality Process